Manufacturing
At Mushroom Solutions, we specialize in providing cutting-edge solutions to optimize your manufacturing processes and boost your efficiency. Our services cover a wide range of industrial technology and analytics areas.
- IoT Hub Solution
- OEE – Overall Equipment Effectiveness
- Virtual Workforce Training
- Kognition – MLaaS
Case Study
A Glass Windows manufacturing company was experiencing glass wastage in the glass cutting process, resulting in low productivity and high costs, negatively impacting their production schedules and profitability. The company needed a solution that could help identify the root cause of these issues provide real-time visibility into their equipment performance and reduce wastage.
- We have implemented an OEE solution that consisted of a set of sensors installed on their cloud-based platform equipment, which measured key performance metrics such as availability, performance, and quality. The data from these sensors was transmitted to a that used advanced analytics and machine learning algorithms to analyze the data and provide insights on equipment performance
- The platform provided real-time dashboards and reports that enabled the company to monitor equipment performance and identify bottlenecks and inefficiencies. The solution also included a mobile app that enabled technicians to receive alerts and notifications on equipment downtime and take corrective actions in real-time.
- Improved Equipment Availability: The solution enabled the company to identify and address equipment downtime and maintenance issues in real-time, improving equipment availability and reducing downtime.
- Increased Productivity: The solution provided real-time data on equipment performance and helped identify bottlenecks and inefficiencies, enabling the company to optimize their processes and increase productivity.
- Enhanced Quality Control: The solution helped identify quality defects in real-time, enabling the company to take corrective actions and reduce the number of defects.
- Reduced Costs: The solution helped reduce equipment downtime and maintenance costs, resulting in significant cost savings for the company
Relevant Solutions
Overall Equipment Effectiveness (OEE)
Mushroom Solutions’ OEE offering measures the efficiency and effectiveness of production processes to optimize, reduce waste, improve productivity and decision-making. Real-time monitoring of overall equipment effectiveness allows organizations to gauge baseline performance and improve efficiency in terms of availability, performance, and product quality
AR Measuring Tape
An IOS / Android native application that allows to measure the distance between two or more points virtually using Augmented Reality to serve several uses cases like measuring House Windows before ordering for a new set.
IoT Hub
Mushroom Solutions’ IOT Hub facilitates connectivity with sensors for data acquisition, data pipeline establishment, and analytics. Our hub can be deployed along with your sensors and data, to enable seamless integration, following standards and connecting IT and OT.
Kognition – MlaaS
Mushroom Solutions’ Kognition is a framework that enables complete ML Lifecycle starting with ingesting data, train ML Models, Deploy, Serve and Monitor those. We offer a platter of cognitive services RESTified along with prebuilt web interfaces to efficiently group a set of project streams into workspaces that cater to specific business unit’s goals and Organizational contribution offered as Machine Learning as a Service.